The Screw Washer Assembly Machine is a cutting-edge automation solution designed to streamline the process of screw and washer assembly. With its advanced features and precision engineering, this machine ensures efficient and consistent assembly, reducing labor costs and improving productivity. The Screw Washer Assembly Machine is the perfect solution for manufacturers looking to optimize their assembly processes and enhance product quality.
Model: 0# | Specification |
Max Blank Dia.(mm) | M1.7-M3 |
Max.Blank Length(mm) | 4---12 |
Output Speed (pcs/min) | 100--300 |
Main motor DC: | 1HP |
Weight(kg) | 300kg |
Model: 3/16 | Specification |
Max Blank Dia.(mm) | M3-M6 |
Max.Blank Length(mm) | 5-30 |
Output Speed (pcs/min) | 100-300 |
Main motor DC: | 1HP |
Weight(kg) | 510kg |
Model: 0# | Specification |
Max Blank Dia.(mm) | M8-M12 |
Max.Blank Length(mm) | 12-60 |
Output Speed (pcs/min) | 60-300 |
Main motor DC: | 1HP |
Weight(kg) | 800kg |
Model: M10-M12 | Specification |
Max Blank Dia.(mm) | M10-M12 |
Max.Blank Length(mm) | 20-70 |
Output Speed (pcs/min) | 70-90 |
Main motor DC: | 1HP |
Weight(kg) | 110kg |
The sustainability and energy efficiency of Screw Washer Assembly Machines are essential considerations in modern manufacturing processes. Here are six points highlighting this type fastener manufacturing machine sustainability and energy-efficient aspects:
1. Reduced Material Waste: Screw Washer Assembly Machines are designed to be precise and consistent, reducing the likelihood of assembly errors. This minimizes the need for rework and the production of defective parts, which, in turn, reduces material waste.
2. Energy-Efficient Motors: Many modern Screw Washer Assembly Machines are equipped with energy-efficient electric motors and drive systems. These motors are designed to minimize energy consumption during operation and reduce the overall carbon footprint of the manufacturing process.
3. Programmable Features: This fastener equipment often has programmable features that allow manufacturers to optimize the assembly process. This can include setting specific torque values and fastening sequences to ensure that energy is used efficiently in the assembly process.
4. Reduced Labor Requirements: By automating the screw and washer assembly process, these machines reduce the need for manual labor. This not only increases efficiency but also minimizes the environmental impact associated with human labor, such as transportation and resource consumption.
5. Integration with Smart Manufacturing: Screw Washer Assembly Machines can be integrated into smart manufacturing systems that optimize energy use across the entire production line. This integration allows for real-time monitoring and adjustment of energy consumption.
6. Longevity and Maintenance: Well-maintained Screw Washer Assembly Machines can have a long operational lifespan. Regular maintenance and servicing can help ensure the machine remains energy-efficient over time, as well as reduce the need for replacement or disposal, which can be environmentally costly.
Incorporating sustainable and energy-efficient practices into manufacturing processes, including the use of Screw Washer Assembly Machines, not only reduces operational costs but also aligns with global efforts to reduce energy consumption and minimize the environmental impact of industrial activities.
The washer assembly machine is designed to be simple, fast, and efficient, offering a cost-effective solution for large-scale assembly tasks.
The machine automatically assembles bolts, nuts, and washers, reducing the need for manual labor and increasing production efficiency.
It supports the assembly of fasteners with 2-5 components, such as one bolt and one nut, or products with one bolt, one nut, and one washer. It can also handle sleeve and wedge anchors.
The screw washer assembly machine uses a vibrating plate to transport components to the central processing station, assembling parts in a fast, sequential manner.
Controlled via a PLC system and a display screen, making it simple and user-friendly for operators to manage.
The machine is adaptable for different screw sizes and can handle both 2-piece and 1-piece washer configurations.